How is it Made | Benefits | Harmful Chemicals | Improving | Types of Clothing | Certifications | FAQ

What is Lyocell Fabric?

Lyocell fabric, also known as Tencel lyocell, is a type of sustainable textile that is becoming increasingly popular due to its environmental and social benefits. Lyocell is made from wood pulp that is sourced from responsibly managed forests and is produced through a closed-loop manufacturing process that minimizes waste and reduces the use of harmful chemicals.

This makes lyocell an environmentally responsible alternative to traditional textiles, such as cotton or synthetic fibers. In addition to its environmental benefits, lyocell is also known for its soft, silky feel and excellent moisture-wicking properties, making it a popular choice for bed sheets and clothing.

With its combination of environmental responsibility and comfort, lyocell is an excellent choice for consumers who are looking for sustainable textiles.

How is Lyocell made?

Lyocell (Tencel) is a type of rayon fabric made from cellulose, which is derived from wood pulp. The process of making Lyocell is known as "dissolving pulp" or "closed-loop process". The production process involves several steps:

1. Wood Pulp: The wood pulp is obtained from fast-growing trees such as eucalyptus, pine, or beech, which are grown in sustainable managed forests.

2. Pulp Preparation: The wood pulp is cleaned, refined, and then dissolved in a solution of amine oxide, a non-toxic and biodegradable solvent.

3. Spinning: The cellulose solution is extruded through small holes, known as spinnerets, to create long threads. These threads are then washed and dried to remove any remaining solvent.

4. Weaving or Knitting: The threads are woven or knitted together to create the final fabric.

5. Finishing: The fabric is then finished according to the desired properties, such as wrinkle resistance, softness, or color.

6. Certification: Lyocell is certified by various organizations, such as the Global Organic Textile Standard (GOTS) and the Organic Content Standard (OCS), which establish strict guidelines for Lyocell production and ensure that products labeled as Lyocell are truly sustainable.

Benefits of Lyocell

Lyocell offers several benefits compared to traditional rayon and other fabrics:

1. Environmentally friendly: Lyocell is made using a closed-loop process that minimizes waste and pollution, and it uses sustainable wood pulp sources, making it a more environmentally friendly option.

2. Softness and drape: Lyocell is known for its softness, drape, and a silky feel, making it a comfortable and elegant fabric.

3. Moisture absorbent: Lyocell has a high moisture absorbency, which makes it breathable and comfortable to wear in warm weather.

4. Durable: Lyocell fibers are strong, durable, and resistant to shrinking, stretching, and wrinkling.

5. Biodegradable: Lyocell fibers are biodegradable, which means they will break down naturally in the environment.

6. Sustainable: Lyocell is a sustainable fabric option, since it's made from sustainable wood pulp sources, it's produced using a closed-loop process, and it's biodegradable.

7. Versatile: Lyocell can be used to make a wide variety of clothing items, such as shirts, dresses, and pants, as well as home textiles, such as sheets and towels.

Are there Harmful Chemicals?

• Lyocell production uses a non-toxic solvent called amine oxide, which is biodegradable and less harmful to the environment compared to the chemicals used in traditional rayon production.

• The use of amine oxide in the Lyocell production process also allows for the recovery and reuse of the solvent, which minimizes waste and pollution.

• The closed-loop process used in Lyocell production eliminates the need for harmful chemicals and reduces the environmental impact of the production process.

• Lyocell fibers are biodegradable, which means they will break down naturally in the environment, and won't pose a harm to the environment like traditional rayon fibers.

• Certifications such as Global Organic Textile Standard (GOTS) and Organic Content Standard (OCS) have strict guidelines for Lyocell production, which ensures that products labeled as Lyocell are truly sustainable, and that the production process is environmentally friendly and non-toxic.

Lyocell production uses a non-toxic solvent called amine oxide, which is biodegradable and less harmful to the environment compared to the chemicals used in traditional rayon production. The use of amine oxide in the Lyocell production process also allows for the recovery and reuse of the solvent, which minimizes waste and pollution.

During the production process, the amine oxide solvent is used to dissolve the wood pulp, creating a cellulose solution. The cellulose solution is then extruded through small holes, known as spinnerets, to create long threads. The solvent is then removed by washing and drying the threads, and the remaining solvent is recovered and reused in the process, which makes it a closed-loop process.

Lyocell fibers are biodegradable, which means they will break down naturally in the environment and won't pose a harm to the environment like traditional rayon fibers.

Some certifications, such as Global Organic Textile Standard (GOTS) and Organic Content Standard (OCS) have strict guidelines for Lyocell production, which ensures that products labeled as Lyocell are truly sustainable, and that the production process is environmentally friendly and non-toxic.

In addition, lyocell fibers are not as breathable as cotton, which can make it less comfortable to wear in hot weather.

How is Lyocell production improving?

Lyocell production is continuously evolving and improving, with advancements in technology and research leading to more sustainable and efficient methods of production. Some ways in which Lyocell production is improving include:

1. Increased use of sustainable wood pulp sources: Lyocell is made from cellulose, which is derived from wood pulp. Advances in sustainable forestry management are making it possible to source wood pulp from sustainably managed forests, which reduces the environmental impact of Lyocell production.

2. Improved closed-loop process: The closed-loop process used in Lyocell production allows for the recovery and reuse of the solvent, which minimizes waste and pollution. Research and advancements in the closed-loop process are making it possible to recover and reuse even more of the solvent, further reducing the environmental impact of Lyocell production.

3. Increased traceability: Advancements in technology have made it easier to track the entire production process of Lyocell, from the wood pulp to the finished product, making it easier to ensure that products are truly sustainable and to monitor the environmental impact of the production process.

4. Increased use of sustainable and non-toxic chemicals: Research and development in the production process are leading to the increased use of sustainable and non-toxic chemicals in the process, which reduces the environmental impact of the production process and improves the safety of workers.

5. Increased efficiency: New technologies such as precision irrigation, digital farming, and the use of drones are being used in Lyocell production.

Types of products using Lyocell?

Lyocell is a type of rayon fabric made from cellulose fibers derived from wood pulp, that is known for its environmental-friendly properties and similar properties to modal fabric. Some of the products that use lyocell include:

1. Clothing: Lyocell is often used in clothing items such as shirts, dresses, pants, and skirts. It is known for its softness, breathability, and drapability, making it comfortable to wear.

2. Activewear: Lyocell's moisture-wicking properties make it suitable for activewear such as leggings, sports bras, and workout tops.

3. Bedding: Lyocell's softness and moisture-wicking properties make it a popular choice for bed sheets, pillowcases, and other bedding items.

4. Home textiles: Lyocell's softness and durability make it suitable for home textiles such as curtains, tablecloths, and napkins.

5. Towels and bathrobes: Lyocell's absorbency and softness make it a great choice for towels and bathrobes, which can quickly wick away moisture from the skin.

6. Socks and hosiery: Lyocell's moisture-wicking properties make it suitable for socks and hosiery, which can keep the feet dry and comfortable.

7. Denim: Lyocell is also used in the production of denim, it creates a stretchy and comfortable denim without the use of any synthetic fibers.

8. Other products: Lyocell can be used for other products such as scarfs, shawls, and even musical instruments.

Important Certifications for Lyocell

Lyocell fabric is a type of cellulosic fiber that is produced through a process that uses solvents and other chemicals. There are several certifications that are relevant to lyocell fabric, including:

1. Global Organic Textile Standard (GOTS) certification: This certification ensures that lyocell fabric is produced in accordance with strict standards for organic production, environmental responsibility, and social responsibility.

2. Oeko-Tex Standard 100 certification: This certification tests for harmful substances in textiles and ensures that lyocell fabric is free from harmful chemicals and safe for human use.

3. Forest Stewardship Council (FSC) certification: This certification ensures that the wood pulp used to produce lyocell fabric is sourced from responsibly managed forests.

4. Cradle to Cradle Certified product standard: This certification assesses products across a range of sustainability criteria, including material health, renewable energy use, and water stewardship.

Not all lyocell fabrics are certified, and the certifications relevant to lyocell fabric may vary depending on the specific product and production process. By choosing lyocell fabrics that are certified by one or more of these organizations, consumers can play a role in promoting responsible and sustainable textile production practices.

Alternative Fabrics to Lyocell

1. Bamboo: Bamboo fabric is a natural and sustainable fabric made from the fibers of the bamboo plant. Bamboo is a fast-growing and renewable resource that requires minimal water and pesticides to grow. Bamboo fabric is soft, breathable, and has natural antibacterial properties that make it a popular choice for clothing and home textiles.

2. Organic cotton: Organic cotton is a natural and sustainable fabric that is grown without the use of synthetic pesticides or fertilizers. Organic cotton is soft, breathable, and durable, and can be used in a wide range of clothing and home textiles.

3. Hemp: Hemp is a sustainable and durable fabric that can be used as an alternative to lyocell. Hemp is a fast-growing crop that requires minimal water and no pesticides, making it an environmentally friendly choice. Hemp is a breathable and moisture-wicking fabric that is often used for clothing and home textiles.

FAQ

How is lyocell fabric produced?

Lyocell fabric is produced using a closed-loop manufacturing process that minimizes waste and water use. The wood pulp is dissolved in a non-toxic solvent and then spun into fibers that are woven into fabric.

Is lyocell fabric environmentally friendly?

Lyocell fabric is considered to be more environmentally friendly than many other synthetic fabrics, as it is made from a renewable resource and requires less water to produce than cotton. Additionally, the closed-loop production process used to create lyocell fabric minimizes waste and reduces the use of toxic chemicals.

What are the properties of lyocell fabric?

Lyocell fabric is known for its softness, durability, and moisture-wicking properties. The fabric is lightweight and breathable, and has a silky feel that makes it a popular choice for clothing and home textiles.

How should I care for lyocell fabric?

Lyocell fabric can be machine-washed or hand-washed with cool water and a mild detergent. It should be air-dried or dried on a low heat setting, and can be ironed on a low heat setting if desired. It is important to avoid using bleach or fabric softeners, as these can damage the fabric.

What are some common uses for lyocell fabric?

Lyocell fabric is used in a variety of clothing and home textiles, including T-shirts, dresses, bedding, and towels. The fabric is popular for its softness, moisture-wicking properties, and environmentally friendly production process.

Final Thoughts

Lyocell fabric, also known as Tencel lyocell, is a type of sustainable textile that offers a range of environmental and social benefits. By using wood pulp sourced from responsibly managed forests and a closed-loop manufacturing process, lyocell minimizes waste and reduces the use of harmful chemicals, making it an environmentally responsible alternative to traditional textiles.

In addition to its environmental benefits, lyocell is also known for its soft, silky feel and excellent moisture-wicking properties, making it a popular choice for bed sheets and clothing. The combination of environmental responsibility and comfort makes lyocell an excellent choice for consumers who are looking for sustainable textiles.

Consumers can play a role in promoting responsible and sustainable textile production practices, while enjoying the many benefits of this versatile and comfortable fabric. Whether you're looking for lyocell sheets, clothing, or other textiles, lyocell is a choice that offers both environmental and personal benefits.